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Mylar Bags with Full-colour printing, resealable zipper and tear notch for easy tear off

Premium stand up pouches for coffee packaging with multicolour printing & resealable zip lock feature

3 side seal pouches on recyclable Kraft material perfect for food items

FAQ's

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What are Mylar Bags?

Mylar bags are packaging made from a polyester film called polyethylene terephthalate (PET). This material is strong, durable, and offers excellent barrier protection against moisture, light, and oxygen.

What are mylar bags typically used for?

Mylar bags are used for a variety of applications, including food packaging, health and beauty products, craft items, and other small retail items. They are also used for storage and organization, as they provide a protective barrier that can help to keep items safe from moisture and dust.

Can I reuse mylar bags?

Yes, you can reuse mylar bags. Mylar bags are made of a durable, multi-layered material that is designed to be reused multiple times. They are also airtight and waterproof, making them ideal for storing food and other items.

What type of mylar bags can you manufacture?

We can manufacture a variety of mylar bags, including stand-up pouches, flat pouches, gusseted pouches, and zipper pouches. We can also customize the bags' size, shape, and material to meet your specific needs.

What is a stand-up pouch?

Stand-up pouches can stand upright on their own on shelves or counters as they have a gusseted bottom. Stand-up pouches are commonly used for packaging food, personal care items, and various consumer goods.

What is a tear notch?

A tear notch is a small, V-shaped cut or indentation found on the top of a stand-up pouch or other types of mylar bags. The purpose of the tear notch is to provide a starting point for tearing the package open, making it easier to access the contents inside.

Can mylar bags be recycled?

Not all mylar bags are recyclable, as the type of plastic used to manufacture the bags can vary. It is essential to check the product specifications and look for a bag made from recyclable materials if you are concerned about environmental impacts.

How long do mylar bags last?

The lifespan of a mylar bag can vary depending on several factors, including the type of product being stored and storage conditions. In general, mylar bags will last for several years if stored properly.

How do I properly store mylar bags?

Mylar bags should be stored in a cool, dry place, away from direct sunlight and heat sources. It is also important to make sure that the bags are properly sealed to prevent moisture, light, and oxygen from entering.

Can mylar bags be used for vacuum sealing?

Yes, mylar bags can be used for vacuum sealing, as the strong durable plastic material provides an airtight barrier that helps to preserve the freshness and flavor of food and other products.

Are there eco-friendly options for mylar bags?

NYes, there are several eco-friendly options for mylar bags, including bags made from biodegradable and compostable materials, as well as bags made from recyclable materials.

What is the difference between mylar bags and vacuum-sealed bags?

Mylar bags are made of a strong, durable plastic material that provides a barrier against moisture, light, and oxygen. Vacuum-sealed bags are bags that have had the air removed to create an airtight seal. Mylar bags can be used for vacuum sealing, as they provide an airtight barrier that helps to preserve the freshness and flavor of food and other products.

What are Doypacks?

Doypack is a term used to refer to a type of stand-up pouch packaging. This packaging format is designed with a bottom gusset that allows the pouch to stand upright on store shelves, offering excellent display and presentation capabilities.

What additional features can be incorporated into Doypacks?

Doypacks commonly incorporate several types of resealable features aimed at improving consumer convenience and preserving product freshness. These include:

Zippers: These enable the pouch to be securely resealed and thus effectively maintaining the freshness of the contents.
Spouts: Particularly suitable for liquid products, spouts allow for easy pouring and resealing.
Tear Notches: These notches facilitate in the convenient opening of these pouches, ensuring a simple and customer-friendly experience.

These features not only enhance the user-friendliness of the packaging but also contribute to prolonging product shelf life throughout the product lifecycle.

What are the common uses of Mylar bags when it comes to product packaging?

Mylar bags are used across a wide range of industries, including food and beverage, health and wellness, pharmaceuticals, electronics, cosmetics, pet products, and more. Their durability and barrier protection make them ideal for storing items that need to stay fresh, dry, and secure. If you are unsure how Mylar bags can elevate your brand or whether they are the right fit for your product, you can learn more about the types of Mylar bags and their potential uses here.

Custom Printed Mylar Bags: Types, Barrier Levels, and How to Choose

Custom-printed mylar bags are flexible barrier pouches made from PET film with metalized or foil layers that protect products from oxygen, moisture, and light while showcasing your brand.

We manufacture all pouch styles: stand-up pouches, flat and gusseted bags, resealable zipper pouches, and child-resistant mylar bags, in thicknesses from 3.5 to 7+ mil, with matte, gloss, and soft-touch finishes - plus compostable PLA and recyclable mono-material constructions for sustainability-led brands. There is no minimum order quantity. You can order as few pouches as you need, although we recommend 500-1,000 units for the best value, as the per-unit cost decreases significantly at higher volumes.

For most food, supplement, and retail products, the default recommendation is a metalized stand-up pouch with a resealable zipper and tear notch at 4-5 mil; it stands on shelf, reseals in use, and delivers the barrier performance the product actually needs.

Mylar Bag Materials

Not all bags marketed as "Mylar" are made the same. The material construction determines how well the bag protects against oxygen, moisture, and light.

Clear PET bags: Best when product visibility is important. They offer the lowest barrier protection and are suitable for fast-turning retail products.
Metalized PET bags: The most common choice for coffee, snacks, supplements, and general food packaging. The metalized layer blocks light and provides strong protection against oxygen and moisture.
Foil-laminate bags: Contain a true aluminum foil layer for the highest barrier performance. Recommended for long-term food storage, oxygen-sensitive products, and products requiring extended shelf life.

Buying Tip: If a quotation simply says "Mylar bag," ask which material construction is being supplied. Bags that look almost identical can have significantly different barrier performance.

Mylar Bag Thickness

Film thickness affects durability, puncture resistance, and suitability for different products.

5 mil: Suitable for lightweight retail products and short shelf-life applications.
5-5 mil: The standard choice for most food products, resealable pouches, and custom-printed bags.
7 mil and thicker: Designed for heavy-duty applications and long-term food storage.

Tip: Thicker films cost more but provide better puncture resistance, making them a better choice for products with sharp edges or dense contents such as dried pasta, granola with nuts, pet treats, or hardware.

Mylar Bag Types We Print

There are several types of mylar bags, each with specific characteristics and uses. Some of the most common types are:

Stand-up pouches have a gusseted bottom that allows the filled bag to stand upright for retail display, usually combined with a zipper and a tear notch. They're the dominant format for coffee, snacks, supplements, and pet treats; choose stand-up when the bag itself is the retail package.
Flat pouches are simple three-side-seal bags without a base gusset: space-efficient, economical, and right for single-serve portions, samples, tea, and any product sold or stored flat rather than displayed standing.
Side-gusseted bags expand at the sides for bulk capacity—the traditional coffee-bag silhouette—and suit larger fills (1 lb+) where a stand-up pouch's base gusset limits volume.
Zipper pouches add a press-to-close or slider zipper to any of the above. Resealability is now a consumer expectation for multi-use products; pair the zipper with a tear notch so the first opening is clean, and specify heat-seal-above-zipper if you need tamper evidence.
Child-resistant mylar bags use certified safety closures that are difficult for young children to open while remaining accessible to adults. They are suitable for products where child safety, controlled access, or an additional level of safety during storage and handling is required. Additional labeling and packaging requirements vary by market and should be verified before production.

Printing, Finishes, and Features

Digital printing is ideal for short runs, prototypes, and seasonal products, while rotogravure printing is the most economical option for high-volume production. We'll recommend the most cost-effective printing method based on your artwork, quantity, and budget.

Choose from gloss, matte, or soft-touch finishes, with matte being the most popular for modern retail packaging. Metalized films combined with a matte finish create the premium look widely used for coffee, wellness, and specialty food products.

Enhance functionality and shelf appeal with custom features, including:

Clear windows for product visibility
Resealable zippers and tear notches for convenience
Hang holes for pegboard display
Rounded corners for a premium finish
Degassing valves for freshly roasted coffee
Custom shapes and die-cut designs

For products with specific packaging requirements, we also offer opaque materials and can incorporate mandatory labeling panels into your artwork where required.

Mylar Bags and Outer Packaging

Many products use custom mylar bags as primary product packaging and pair them with folding cartons, rigid boxes, mailer boxes, or other retail packaging to enhance presentation and protection. This approach is common for coffee, supplements, premium foods, gift sets, and subscription products, where the pouch preserves product freshness while the outer packaging enhances shelf appeal, branding, and the unboxing experience.

For multi-product kits and gift sets, custom packaging inserts help keep pouches securely positioned during shipping, reducing movement and presenting each product neatly when the package is opened. If you're developing both the pouch and the outer packaging, we can help coordinate materials, printing, finishes, and colour matching to create a consistent brand presentation across the entire packaging system.

Sustainable Mylar Bag Options

We offer sustainable pouch options for brands looking to reduce their environmental impact while maintaining product protection.

Compostable pouches (PLA): Made from plant-based materials and best suited for dry products with relatively short shelf lives, such as tea, granola, baked goods, and soaps.
Recyclable pouches: Designed for products that require stronger barrier protection while supporting recycling programs where suitable facilities are available.

The right choice depends on your product, shelf-life requirements, and target market. If sustainability is a priority, we'll recommend the most suitable construction based on your product's protection needs and packaging goals.

Mylar Bags for Long-Term Food Storage

Foil-laminate mylar bags are the preferred choice for long-term food storage because they provide the highest level of protection against oxygen, moisture, and light. Unlike clear or metalized pouches, the aluminum foil layer creates an exceptional barrier that helps preserve the flavor, aroma, quality, and nutritional value of dry foods during extended storage.

For products intended to be stored for months or years, 5-7 mil foil-laminate bags are generally recommended. The thicker construction provides greater puncture resistance and durability, making it suitable for heavier or sharper products such as rice, beans, pasta, grains, flour, dehydrated foods, pet food, and emergency food supplies. After filling, the bag should be heat-sealed to create a secure, airtight closure, as zipper closures are intended for convenience rather than long-term storage. The ideal bag construction and thickness ultimately depend on the product, storage environment, and expected shelf life, and our team can recommend the most suitable mylar bag specification for your application.

Who Orders Custom Mylar Bags

There is no one-size-fits-all mylar bag. The right choice depends on your product, storage requirements, shelf-life expectations, and how the package will be displayed or used. For example:

Coffee Brands: Stand-up pouches or side-gusseted bags with degassing valves to preserve freshness and aroma.

Snack and Confectionery Brands: Stand-up pouches with resealable zippers for shelf appeal and repeated use.

Spice and Seasoning Companies: High-barrier pouches that protect flavor, aroma, and moisture-sensitive ingredients.

Supplement and Wellness Brands: High-barrier pouches with moisture and oxygen protection for powders, capsules, and gummies.

Pet food and Treat Manufacturers: Durable, puncture-resistant resealable pouches for frequent opening and closing.

Tea brands: Flat pouches or stand-up pouches, depending on retail presentation and product size.

Emergency Food and Long-term Storage Suppliers: Heavy-duty foil-laminate bags for maximum barrier protection and extended shelf life.

Industrial and Hardware Suppliers: Thick mylar bags that resist punctures from heavy or sharp contents.

Order Custom Mylar Bags

Getting started is simple. Send us your product type, fill weight, target quantity, artwork (if available), and destination market, and we'll recommend the most suitable bag construction, barrier level, thickness, and features for your application. We'll then provide a detailed quotation, dieline, and digital proof for approval. Physical printed samples are also available, particularly for custom features such as child-resistant closures or specialty finishes.

Once approved, production begins, and your artwork, dielines, and print files remain on file to make future reorders, design updates, and additional SKUs faster and more efficient.